Analysis of Flange Gaskets: A Guide to Material Selection and Installation
Graphite composite gaskets, with their excellent sealing performance under high temperature and high pressure, have become key components in industrial connections. When selecting a model, it is necessary to consider both the characteristics of the medium and installation and maintenance. Meanwhile, intelligence and environmental innovation are leading the future of the industry.
1. Basic knowledge and application of gaskets
◇ 1.1. Basic concept of flange gaskets
Flange gaskets, also known as flange plates, are indispensable sealing components in the connection of pipelines and equipment. They are designed to be filled between the sealing surfaces of two flanges and play a crucial role. Flange gaskets are used in the connection of pipelines and equipment, and their main function is to prevent medium leakage and compensate for installation errors. The sealing mechanism relies on the pre-tightening force of bolts, which causes the gasket to undergo necessary elastic or plastic deformation, thereby filling the microscopic gaps between the sealing surfaces and establishing an effective sealing barrier. Due to these numerous advantages, flange gaskets are widely used in the connection of pipelines, valves, and pressure vessels in various industries.
◇ 1.2. Classification of graphite composite gaskets
The graphite composite gasket, a special type of flange gasket, is widely used in multiple fields due to its unique properties. This gasket is typically composed of graphite material compounded with other reinforcement materials, combining the excellent self-lubricating properties of graphite with the strength of other materials, thus maintaining excellent sealing performance even under high temperature and high pressure conditions. Graphite composite gaskets, made of graphite and other reinforcement materials, exhibit excellent sealing performance under high temperature and high pressure conditions. Depending on the materials used, they can be classified as non-metallic, semi-metallic, and metallic gaskets.
2. Key points for gasket selection and installation
◇ 2.1. Selection factors and criteria
The selection of gasket types is influenced by the characteristics of the medium, pressure rating, and flange type. For corrosive environments, gaskets made of PTFE, fluororubber, and stainless steel cladding are preferred. For toxic or flammable and explosive media, gaskets with high gas tightness should be selected. In high-pressure conditions, metal ring gaskets are an indispensable choice.
◇ 2.2. Gasket installation and maintenance
In the process of selecting gaskets, we not only need to consider their economic efficiency and adaptability to working conditions, but also need to pay attention to their ease of installation and maintenance. During installation, it is necessary to ensure the alignment of the flange and the gasket, and follow the appropriate bolt tightening sequence and torque. During installation, tools should be used to avoid damage to the gasket and ensure correct torque control. In addition, regular inspection of the operating status and maintenance, such as cleaning the flange surface and readjusting the bolts, can effectively extend the service life of the gasket.
3. Industry trends and future outlook
◇ 3.1. Material substitution and intelligent development
With the advancement of technology, new materials such as graphite wound gaskets are gradually replacing traditional metal gaskets. These materials not only exhibit excellent physical properties but also enhance sealing requirements. Simultaneously, intelligent gaskets leverage sensor technology to improve maintenance convenience and equipment safety. For instance, by embedding shape memory alloy wires or sensors, the working status of the gasket can be monitored and fed back in real-time.
◇ 3.2. Environmental Innovation and Green Manufacturing
The gasket industry is committed to promoting degradable materials and metal recycling technologies to achieve efficient resource utilization and environmental protection. New materials such as biobased rubber degradable gaskets have been developed to reduce environmental pollution and enhance sustainable development capabilities through green manufacturing.
